Taming The Flame: Providing Energy Savings And Longevity To Ethanol Plants

Refractory Service Inc. (RSI) has unveiled a game-changing solution to a pervasive issue in the ethanol sector. Over the past five years, RSI has identified and addressed challenges arising from the industry’s drive to maximize output, particularly impacting high-temperature and high-velocity equipment. The accelerated deterioration of refractory materials in thermal oxidizers and regenerative thermal oxidizers prompted RSI to innovate.

RSI’s team discovered that vibration-related failures in thermal oxidizers were a significant issue in ethanol plants. Instead of merely increasing the frequency of refractory material replacements, RSI delved into the root cause and developed a proprietary coating that resists vibrations. This  solution not only extends the lifespan of refractory linings but also enhances the energy efficiency of ethanol plants.

Collaborating closely with ethanol clients, RSI’s approach involves monitoring equipment conditions and strategically providing refractory services during planned shutdowns. This proactive strategy not only minimizes maintenance costs but also ensures smoother plant operations. To address supply chain challenges, RSI has brought material handling and engineering in-house, maintaining inventory for critical products.

The article underscores RSI’s commitment to technological innovation, sustainability, and client-centric solutions. As the ethanol industry evolves, RSI stands at the forefront, shaping a future where refractory solutions contribute to enhanced efficiency, reduced environmental impact, and prolonged equipment life.

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Taming The Flame

By Erin Voegele
Feb. 12, 2024

Explore how RSI is rewriting the narrative in the ethanol sector, providing a testament to decades of expertise and a commitment to excellence.